Automated tube measurement in high resolution with the new TubeInspect

The new TubeInspect is an update of our well-known turnkey tube and wire inspection solution. It’s available in four system configurations, including HRC versions boasting higher-definition camera resolution for improved measurement functionality. These new ‘high-resolution camera’ models will also deliver full automation capabilities thanks to advancements made with the new version 7.0 of the BendingStudio software platform, released alongside the new TubeInspect range.

“TubeInspect has been constantly evolving to meet industry needs since it was first launched more than a quarter of a century ago,” says Christoph Dold, TubeInspect Product Manager. “The new TubeInspect is both a continuation of that evolution and a huge advancement, and is built on our long years of experience working closely with the tube manufacturing industry. We’ve seen that tube production is more and more an automated process, but that quality control often remains a bottleneck. With the speed of the new TubeInspect and automatable functionality delivered by BendingStudio 7.0, this is a system that makes tube and wire quality processes fully Industry 4.0 compatible.”

Alongside with the new TubeInspect range, the new version 7.0 of the BendingStudio software platform is launching, introducing important new functionalities to customers in tube and wire manufacturing.

BendingStudio 7.0 delivers digital CAD-Adaptors, allowing sufficiently high-resolution measuring systems such as TubeInspect HRC models or the Absolute Arm with RS6 Laser Scanner to accurately measure holders and fittings without mechanical adaptors. Much like the new Hotkey control button on the front of all new TubeInspect systems, CAD-Adaptor functionality will deliver reduced measurement handling time, as well as making it easier to combine analysis of multiple production steps within a single machine.
Recent improvements to the BendingStudio software platform in version 7.0 improved the global system for measuring, reporting and saving of information around the bending process, as well as the operator independence with system sidelights now fully controllable from within the software. And with the new TubeInspect’s upgraded camera systems, finer changes in tube diameter will be measurable, as will smaller, rotation-symmetric ends, while the accuracy of diameter measurements will also be increased.

EFD Induction supplies weldac and sinac seam normalizing system

EFD Induction has been awarded a large order for tube welding and seam annealing equipment by Zekelman Industries, for what will become the world’s largest ERW tube mill. Zekelman Industries, North America’s largest independent manufacturer of hollow structural sections (HSS) and steel pipe, has chosen EFD Induction to supply induction heating equipment at their new Atlas Tube operating facility in Blythville, Arkansas USA. The equipment for producing hollow steel section pipe for the construction industry is to be installed at the new $150 million Atlas Tube factory, which when completed in September 2021 will be the largest continuous ERW tube mill in the world.

The order consists of one 2.000 kW Weldac for longitudinal seam welding, along with ve weld seam annealer stations powered by two 1.000 kW and two 800 kW Sinac heat generators, as well as one 800 kW Sinac with a traversing gantry solution to help minimize scrap. At the customer’s request, EFD Induction assisted in the development of the seam normalizing process by recommending equipment and process parameters for seam normalizing.

The induction equipment will be used to produce 28 inch (711 mm) diameter pipe with up to one inch (25 mm) wall thickness, which will be the world’s largest diameter high- frequency welded pipe. Some of the round products will be formed to structural beams. While the customer have supplied large HHS for many years already, the new mill will allow the full range of these products to be made in the USA for the  rst time—and with a larger maximum wall thickness than previously.

Atlas Tube has used equipment from EFD Induction since 1996, and the Zekelman Group operates a total of 15 Weldacs. They chose to invest in yet another Weldac for their new tube 3mill based on their own experience with the reliability of these high-output solid-state welders, as well as EFD Induction’s brand of customer service.

ASMAG’s linear drive saw – increased performance in tube welding lines

ASMAG has developed and successfully implemented an economical solution for increasing the performance of existing tube welding lines with the new LINEAR DRIVE Saw.
Flying saws are typically the “bottleneck” in most tube lines according to the feedback from manufacturing companies.

For this reason, ASMAG has developed a completely new generation of flying saws based on 3 essential requirements:

  • Productivity
  • Easy integration into existing lines
  • Safety

The result is the LINEAR DRIVE Saw.

The first special feature is the linear motor together with the lightweight built saw carriage. This combination enables significantly higher acceleration rates than possible with normally used mechanical drive elements and allows return speeds up to 400 m/min.
Second is the inhouse manufactured ASMAG saw gearbox in combination with the material clamping unit which are specifically designed to optimize cutting times and to generate long life times of the saw blades.

The benefit in the daily operation of these two innovations is an increased productivity due to a higher line speed and the option to cut shorter lengths at actual speeds.

The complete saw is designed as a “plug and play” concept. All units, including the electrical switch cabinet and lubrication unit are fixed on a steady self-supporting base frame. The saw is completely assembled and tested in-house and afterwards shipped ready-to-use as one piece. This eliminates costly and time-consuming foundation work, complicated wiring on-site as well as long commissioning times when replacing the saw in an existing line.

The protective housing built out of noise protection elements allows a save operation of the saw and a high functionality in terms of accessibility. With regard to Industry 4.0, another focus has been put on the software including many useful functions. Clear pictures in the visualization ensures an easy and simple setting of all necessary parameters as well as good access to previous saved product parameters.

The ultimate goal of all innovations on ASMAG’s LINEAR Drive Saw is to increase the financial return on the welding line for the manufacturer. We invite you to contact ASMAG’s headquarter in Austria for any further information regarding the LINEAR DRIVE Saw.

Beamit signs letter of intent to purchase 15 machines from SLM Solutions

BEAMIT, Italy’s largest additive manufacturing service bureau, expands its additive manufacturing activities and continues to rely on proven SLM® multi-laser technology. The Italian service provider signed a letter of intent to purchase 15 Selective Laser Melting machines from SLM Solutions within the next three years. The commitment emphasizes SLM Solutions as the preferred supplier for BEAMIT`s machines and shows the continues adoption of additive manufacturing technology.

BEAMIT as a leader in AM, selected SLM® technology again to order 15 machines of all types of including SLM®280, SLM®500 and SLM®800. BEAMIT values the multi-laser technology that leads to higher productivity as well as the closed-loop powder handling for reliable, efficient and safe production of dense parts.

“Through the replacement of single laser products with SLM Solutions` multi-laser technology we are able to increase our productivity and provide competitive pricing to our customers, says Mauro Antolotti, Chairman and Founder of BEAMIT. He further emphasizes: “By partnering with SLM Solutions, we can meet our customer`s requirements to build high quality parts at increased productivity and expand our facilities.” The commitment is in line with the expansion of BEAMIT´s plant, which is then more than twice the size of the previous space.

Meddah Hadjar, CEO of SLM Solutions, says: “We are very pleased to deepen our cooperation with BEAMIT and to be a long-term partner in its additive growth. It shows the trust and the confidence in our machines and in our multi-laser technology. We are looking forward to a successful future and collaboration not only on these products but also for future NextGen products and technology developments.”

BEAMIT and SLM Solutions share a long-term partnership, jointly working on high-speed, top-quality parameters targeting the specific needs of the customers.

New date for wire and Tube Düsseldorf: 7 to 11 December 2020

The world’s leading international trade fairs for the wire, cable, tube and pipe industry, wire and Tube, will take place from 7 to 11 December 2020 at Düsseldorf Fairgrounds.

This is Messe Düsseldorf’s timely response to the postponement of the industry highlights announced at the end of February. It was agreed in consultation with all partners involved in order to counteract the increasingly dynamic developments regarding the possible spread of the coronvirus.

“It is very important for us to inform you of this new date as soon as possible in order to ensure planning security for the entire industry and its partners,” says Wolfram N. Diener, Managing Director of Messe Düsseldorf GmbH, and adds: “Our customers and partners can trust us to act calmly and responsibly even in difficult situations.”

Existing contracts with Messe Düsseldorf remain valid for the new date, visitor tickets already purchased remain valid as well. 2,600 exhibitors in 15 halls are expected to present their latest machinery and equipment for wire and tube production, processing and finishing, end products, products and services.

The Düsseldorf hotel industry is also sending out an important signal through its umbrella organisation DEHOGA (Trade Association for the Hospitality Industry): “We appeal to our members and the entire industry to be flexible when it comes to rebooking by exhibitors and visitors. The Düsseldorf trade fairs such as wire and Tube play an enormously important role for the city, the hotel industry and the catering trade. It would be counterproductive not to show goodwill in this situation,” as both DEHOGA-Representatives Giuseppe Saitta (Chairman Düsseldorf/District Group Rhein-Kreis Neuss) and Rolf D. Steinert (Düsseldorf/Rhein-Kreis Neuss Hotels and Tourism Group) emphasize.

Current information can be found in the Internet portals at: www.wire.de and www.Tube.de.